sag mill pinion drive

sag mill pinion drive

SAG mills - Outotec

We are essentially providing up to twice the power transmission of a conventional dual pinion drive. Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Outotec to produce the world's largest SAG mill of 42’ in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier ...

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SAG Mill Components - Mineral Processing Metallurgy

Apr 18, 2018  If the mill requires approximately 6000 horsepower or less, it is possible to drive it with a single pinion. To date, however, economics has dictated that most mills over 3500 horsepower be driven with two pinions, using wound rotor motors driving thru speed reducers.

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Mill drive selection for semiautogenous grinding mills

mill. However, recent SAG mill designs now include a single pinion drive that is used to transmit 5.6 MPa (7500 hp) to a mill. Consequently, it is now possible, with a twin pinion drive, to have power transmission delivering I 1.8 MPa (15,000 hp) to a mill. This power level is now approaching that available through the gearless drive system ...

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Mill drives: the desire for increased power and the ...

Matching Mill Drive Description to Mill Requirements Once the power level for the primary (SAG) mill has been set, i.e., design tonnes per hour (tph) x design E total kWh/t from the “geo-comminution” sample profile, serious thought can be applied to sizing the required grinding equipment. Space here does not permit a detailed discus-

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Autogenous and Semi-Autogenous Mills FLSmidth

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

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Mill drive selection for semiautogenous grinding mills

mill. However, recent SAG mill designs now include a single pinion drive that is used to transmit 5.6 MPa (7500 hp) to a mill. Consequently, it is now possible, with a twin pinion drive, to have power transmission delivering I 1.8 MPa (15,000 hp) to a mill. This power level is now approaching that available through the gearless drive system ...

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sag mill pinion drive - uslugibudowlanebrzozowka

sag mill pinion drive. Mill drive selection for semiautogenous grinding millsSAG mill designs now include a single pinion drive that is used to transmit 5.6 MPa (7500 hp) to a mill. Consequently, it is now possible, with a twin pinion drive, to have power transmission delivering I 1.8 MPa (15,000 hp) to a mill

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SAG Milling in Australia -Revised Submission

pinion systems to 8 MW per pinion and dual motor systems with quadruple pinions extend the range of gear driven mills to a theoretical limit of 32 MW. The Ernest Henry SAG mill (11 MW) is currently the largest twin pinion single drive mill installed in Australia. Problems have been experienced with the twin pinion drive at Fimiston and with the ...

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Mill drives: the desire for increased power and the ...

Matching Mill Drive Description to Mill Requirements Once the power level for the primary (SAG) mill has been set, i.e., design tonnes per hour (tph) x design E total kWh/t from the “geo-comminution” sample profile, serious thought can be applied to sizing the required grinding equipment. Space here does not permit a detailed discus-

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Grinding Mills - an overview ScienceDirect Topics

SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills’ discharge and pumped to two parallel packs (clusters) of ...

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Autogenous mills, semi-autogenous mills and ball mills for ...

Rigid pinion drive With this type of drive, the mill shell is driven via one or two pinions which transmit the motor power to the mill shell. Ring gear and pinion are usu-ally of the helical type. Lubri-cation is effected through a ... SAG mill. Synchronous motor drive with air clutch.

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Mining - FCMD North America - Parallel Shaft Reducer ...

SAG Mill shells, Ball/Rod for Mill shells, Ball Mill head in halves, SAG Mill heads; Girth gears, Pinions, Trunnions, Bearings, Lubrication Units; Millrex dual-pinion self-aligning (2,3 4 stages) and Ermill single-pinion self-aligning compact lateral drives; Ermaster single, multi-stage and inching drive brake system parallel-shaft reducers

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Ring gear drives huge grinding mill Machine Design

Mar 01, 2000  But this is no ordinary mill. With inside dimensions of 36-ft diam. and 19-ft long, this semi-autogenous grinding mill (SAG — see next section) will use a 43-ft diam. ring-gear drive to transmit ...

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Selecting Inching Drives for Mill and Kiln Applications

of the inching reducer drive can be added to reflect efficiency losses. P inch = P inch (1 + (stage 0.01)) where stage is the number of reductions between the inching drive motor and the main drive input shaft (or mill pinion if direct driven) Round up P inch to the next standard motor power. This standard motor power becomes the incher ...

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What's the Difference Between SAG Mill and Ball Mill ...

Nov 26, 2019  The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill’s ...

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how to set backlash ball mills - Hitlers Hollywood

SAG mill ball mill ring gear dual pinion drive systems variable speed the inching mode in the ABB drives are currently set to turn the SAG mill at about 10 of backlash phenomenon occurs between the pinions and ring gear. Get a Quote Send Message

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UNICAST.CA Drives, Gears, Pinions, Bearings

Ball Mill / SAG Mill Wear Parts Cast replacement wear parts with improved wear life. 250-807-7999 [email protected] UNICAST.CA Drives, Gears, Pinions, Bearings Unicast ball mill drive systems, including gears, pinions, and bearings. BALL MILL DRIVES, GEARS, PINIONS, AND BABBITTED BEARINGS Accurate and customized to fit. With in-field ...

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UCC9380_01.pdf - Nydia Leticia Vega Cort\u00e9s An ...

Abstract This document describes the electric drive of a SAG mill by means of a double crown pinion drive system with a cycloconverter. Study that mainly focuses on finding a mathematical model that explains the motor control of this drive and then be checked by simulation in the Matlab Software and contrasting the graphs of the most important variables with the actual system registration made ...

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Comminution Circuits - Featured Projects - DJB Consultants

Following a review of pilot plant test work, sizing and specification of equipment, and establishment of production targets for a 32 ft dia. x 13 ft EGL SAG Mill rated at 8.2 MW with a twin pinion DC motor drive commissioned in 1991 with conversion of rod mills to ball mills as part of detailed engineering (with Fluor Daniel Wright) for INCO ...

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AG mills - Outotec

We are essentially providing up to twice the power transmission of a conventional dual pinion drive. Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Outotec to produce the world's largest SAG mill of 42’ in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier ...

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Mount Milligan Mill Drives - ABB

SAG mill and two 26 ft ball mills, all made by . The drive systems that enable the mills to operate at benchmark levels of reliability, efficiency and availability were made by ABB, whose solution comprises a 23.5 MW gearless mill drive (GMD) for the SAG mill, and two 13 MW low-speed dual-pinion ring-geared mill drive (RMD) systems for the ...

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Advantages of SER drives for SAG mills GoHz

Dec 19, 2014  Advantages of SER drives for SAG mills. For large mills requiring variable speed, the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW. Above 16MW, the gearless drive (cyclo-converter) is typically used because gearboxes and pinion gears reach their present limit in size.

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UCC9380_01.pdf - Nydia Leticia Vega Cort\u00e9s An ...

Abstract This document describes the electric drive of a SAG mill by means of a double crown pinion drive system with a cycloconverter. Study that mainly focuses on finding a mathematical model that explains the motor control of this drive and then be checked by simulation in the Matlab Software and contrasting the graphs of the most important variables with the actual system registration made ...

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Sag Mill Syncronis Motor high axial vibration non drive ...

Nov 01, 2014  On site we have a Sag Mill Driven by a 5500KW Motor. We have a vibration issue right across the Mill. The highest vibration is 30mm/sec RMS axial on the motor n ... We had a shut down yesterday to check the pinion drive end bearing and the motor journal (white metal bearings). What was noticed is the air gap on the exciter was very uneven.

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The engineering and process effects of choosing a motor ...

The SAG mill power draw model of Austin (using the cali-bration by Doll, 2013) is used to predict the process power draw at the mill shell, Pshell, and the efficiency losses for the drive’s mechanical components based on Doll (2012) are used to determine the motor output power, P. The effect of varying the mill speed as a fraction of the critical

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Comminution Circuits - Featured Projects - DJB Consultants

Following a review of pilot plant test work, sizing and specification of equipment, and establishment of production targets for a 32 ft dia. x 13 ft EGL SAG Mill rated at 8.2 MW with a twin pinion DC motor drive commissioned in 1991 with conversion of rod mills to ball mills as part of detailed engineering (with Fluor Daniel Wright) for INCO ...

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Preprint 13-050

Some consultants have the view that the gear drive is limited in power. Mr Craig Denecki (Falk Milwaukee) in his paper, presented at the 1996 SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at Escondida 13.4MW, which began operation in 1995. The reason for not having larger gear drives

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Grinding Mills - CITIC-Heavy Industries Co. Ltd

Jun 15, 2014  Grinding Mills. CITIC HIC manufacture a full range of Grinding Mills for the Mining Sector. Our largest mills has been delivered to SINO Site to date are Ø12.2m x 11m 28MW Gearless Drive AG Mills and Ø7.9m x 13.6m 2x8 MW Twin Pinion Drive Ball Mills. These mills are scheduled of start up on 2012. Our market share in China exceeds 80% with the ...

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Mill Lubrication System - SlideShare

Parts of SAG Mill to be lubricated: Trunion Bearing (feed end) Motor Bearings Gearbox Pinion Bearings Fig.1 : SAG mill Diagram Trunion Bearing (dis. end) 7. Lubricant Data: Masbate Gold Project’s SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill.

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inching drive for sag mill - pochiraju.co

One (1) each UNUSED zenith SAG Mill 9.75 m (32 ft) dia inside shell x 5.71 (18.75 ft) EGL with 11,500 kw twin-pinion variable speed drive, 10.3RPM, Trommel,... Get Price Outotec presents the world's largest SAG mill - Mineral Processing

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Pinion Drive For Ball Mills - greenrevolution

Tenova Bateman Mills (SAG, AG, Rod, Ball)1.20 Мб It has many rod and ball milling references. MILL CONFIGURATIONS Drives Mills can be designed to operate using either I synchronous low speed motors driving the pinion through a clutch system, or I asynchronous motors driving the pinion through a

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Ball mill torque dual pinion failure - Manufacturer Of ...

Dual pinion sag mill huisarts vansichemnl. Ball Mill Failure Modes stundengebet SAG mill, ball mill, ring gear, dual pinion, drive systems, variable Chat With Sal Chat With Sal ball mill failure modes OptonClinic Ball Mill Ball mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits According to the need of Chat

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Used Sag-mills For Sale

Inventory ID: 6C-HM03. UNUSED FLSMIDTH 36’ x 24' Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)

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